Deep trenching in the floor and extensive concrete / civil work is often required. The development of towline systems requires substantial construction and engineering of their operational environment. The majority of towline conveyor systems in manufacturing environments use a recessed towline (usually a chain) to pull wheeled carts along a fixed path through sequential workstations. One form of these systems, towline conveyors (tow conveyors, towveyors, build line conveyors, trac-veyors), have found wide use for manufacturing processes that require constant forward motion for progressive operations. Towline Conveyors – Conveyors have been employed in manufacturing plants for over 100 years.Over time, many of these manual conveyance platforms – inefficient and often dangerous – were automated using a variety of system types including: Prior to the development of automated conveyance solutions, items under manufacture were typically transported manually using carts, trolleys or forklifts, both powered and unpowered. Automated guided vehicles have seen wide adoption among manufacturers of heavyweight products because of the safety advantages that come with automation technologies over manual options. Autonomous mobile robots are commonly used as an alternative to fork trucks and are typically tasked with transporting components as part of lineside replenishment operations for electric vehicles, agricultural equipment, and medical device manufacturers. Flexible Conveyance Systems – Automation technologies that can be flexibly redeployed once installed, such as Automated Guided Vehicles and Autonomous Mobile Robotics (see below), have found wide use in applications like delivering kitted materials to point-of-use on an assembly line, as well as transporting product like cars, trucks, and tractors through their assembly processes.Towline conveyors (see below), commonly used for moving heavy loads in manufacturing facilities, are another form of fixed conveyance solution. Fixed conveyance systems such as belts, rollers, and overhead conveyors, provide manufacturers with productivity benefits, but at the expense of flexibility. Fixed Conveyance Systems – As their names imply, fixed conveyance systems are automation technologies that are immovable once in place, or can only be redeployed at the expense of disruption and great cost. In broad terms, automation solutions for manufacturing conveyance are of two types – Fixed Conveyance Systems and Flexible Conveyance Systems. Another manufacturing automation mainstay involves the use of technologies for conveyance, the act of transporting materials, parts and other objects, as well as moving items under construction in assembly lines for sequential manufacturing processes. The use of reprogrammable, articulated robots, and now including collaborative robots, for applications such as welding, painting, and palletizing is common among manufacturers of all types and sizes, and other use cases like conducting quality checks using robotic vision inspection systems continue to expand. Manufacturing automation can take many forms. For today’s manufacturers, “flexibility is the new productivity”. These flexible automation solutions are being embraced by manufacturers as a key strategic differentiator and business facilitator. Newer forms of automation technology also provide manufacturers with a high degree of flexibility, a capability lacking in many earlier forms of fixed, or ‘hard’, automation. Manufacturing facilities continue to increase their levels of automation to reduce costs, improve productivity, and increase operational efficiency.
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